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Installation Instructions

Series 4401 Installation Guide for 1/8” Cable
Adjust-A-Body® Hanger Bolt with Pull-Lock® Fitting


Materials/tools required__________________

* Cable Gripping Pliers — (50TCG1)
Used to grip the cable while tensioning
the end fittings without damaging the cable.
[ OPTION: Use a piece of rubber hose with vice grips
around the cable to prevent scarring.]

* Cable Cutter 1/8” — (82T07)

* (2) 7/16” Open-end Wrenches

* 5/32” Hex Allen Key

* 1/4” Open-end Wrench
or
Hanger Bolt Driver
— (20TLBDN4N)
Use with a 5/8” socket to install hanger bolts

* Drill

* Drill Bits:

-29/64"

- 5/32”
(If there are intermediate posts between
terminating end posts or where the length of the Pull-Lock® fitting you are using is less than the thickness of the end post.)

- 15/64” For hanger bolt pilot hole (1/4”
if installing in extemely hard wood)

-15/16” (If you wish to counterbore the wood end post for the Pull Lock® fitting ro recess the 11HW14 washer)

* Cut Off Wheel Kit - (11TCUTKIT)

4700 Series Assembly

Drill Posts_________________________________________________________________________


Terminating (end) post for Adjust-A-Body®
with Hanger Bolt tensioner

Drill a 15/64” hanger bolt pilot hole
(1/4” if installing in extremely hard wood).

Terminating (end) post for Pull-Lock® fittings
Drill a 29/64" hole from the back side of the end posts
where each cable will be installed. For a 1-1/2" or less
square end post, dril the hole completely through the post. For posts greater than 1-1/2" thick, drill a 5/32" pilot hole completely through the post, then drill a 29/64" hole only through the back surface of the end post (in the case of a wood post, to a depth a little greater than the length of the Pull-Lock® fitting) but not completely throuth the post.
Intermediate post or other element through
which the cable will pass between the end posts —
Drill 5/32” diameter holes lined up with
the holes in the end post through which the cable will pass between end posts.


Install Adjust-A-Body® Hanger Bolt Tensioner___________________________


1. Drill 15/64” pilot holes (1/4” if installing in
   extremely hard wood) into one terminating end
   post where you will be installing the tensioner.

2. Screw the hanger bolts into the holes in the
   terminating end post.

3. Screw the lock nut onto the machine threads.


4. Slide the body onto the cable, threaded end
   first, all the way to the end of the cable.

5. Turn the body by hand, onto the threads at
   least 6 full turns. Do not tension the cables at
   this point.





String the cable through the holes drilled in your intermediate posts (or other elements through which thecable passes between end posts)and through the end post where you will be installing the Push-Lock® fitting.

See illustration — Post A is the end post to
which the tensioner is attached; Post B is the
end post to which the Push-Lock® fitting is
to be attached.
Install Pull-Lock® fittings_______________________________________

1. With the cable strung through the end post,
    cut the cable with a cable cutter (82T07),
    leaving enough cable extending out the back
    side of the post to be able to grasp the cable
    firmly with your hand (6” or more).




2. Slide the washer (black plastic for metal posts,
    11HW14 stainless steel for wood posts) over
    the body of the Pull-Lock® fitting.








3. Push the cable into the hole in the front of the Pull-Lock® fitting, and pull
    the cable through the fitting. Twist the cable in the right-hand direction
    (with the lay of the cable) as you push it through the fitting. Then slide the
    fitting along the cable and up to the back side of the post.






4. Hold the cable with one hand and slide the
    Pull-Lock® fitting into the hole in the post.
    Press the back of the fitting to hold it securely
    in the post and pull the cable through the
    fitting until it is as tight as you can make it.








5. Pull the cable to set the gripping action of the
    Pull-Lock® fitting.








6. Tension the cables.
    After all the cables have been installed in both end posts, with a 7/16" open-end wrench tension the cables
    on the other end to approximately 150 lbs. per cable, by holding the cable with the Cable Gripping Pliers    
    (50TCG1) closely behind the body as you turn the body onto the threads with the open-end wrench.






Note: Tension in sequence shown in the illustration at right, beginning with outside the cables and moving from side to side toward the center.







   

7. With (2) 7/16” open-end wrenches, tighten    
    the lock nut against the body of the fitting.

8. Cut the cable flush with the hole in the back of
    the Pull-Lock® fitting, using a cut-off wheel.
9. Press the cap onto the lip of the Pull-Lock®
    fitting.
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