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Installation Instructions

Series 4502 Installation Instructions

Hole sizes for 1/8" dia. cable installation:
Drill 5/32" hole clear throuth intermediate posts.

Drill and tap 5/16-24 threaded holes on the inside of each end post.

        diagram

  assembly Components
1. Install the tensioning end first with the
    Adjust-A-Body with Threaded Bolt
    Tensioner by threading the short end of
    the bolt into the pre-tapped hole in your
    end post using a 7/16” open end wrench.
   
2. Screw the lock nut all the way onto the 2”
    long threaded end of the bolt.
   
3. Thread the body with the cable attached
    onto the threaded end of the bolt and
    turn half way along the threads.
  diagram
4. Run the bare end of the cable through all
    your intermediate posts and to the end
    post where you will be installing the
    Push-Lock fitting.
  diagram
5. Start the Push-Lock body threads into the
    pre-tapped post by hand.
  diagram
6. Thread the Push-Lock coupler onto the
    post and tighten with 7/16” wrench.
  diagram
7. Pull the cable tightly along the side of the
    fitting and mark the cable 1-3/16” from
    the end of the fitting opposite the post.
    Mark and cut the cable on your mark.
  diagram
8. Push the cable into the hole in the fitting
    as far as it will go (approximately 1-1/16”).
    Twist the cable in a right hand direction as
    you push it into the fitting.
  diagram
9. Pull the cable hard backwards by hand to
    set the gripping action of the Push-Lock     fitting.
  diagram
10. Go to the other end and tension the       cable by holding it to prevent the cable       from turning while you turn the
      Adjust-A-Body with a 7/16” open-end
      wrench. Be careful to protect the cable
      from damage while tensioning the
      Adjust-A-Body.
   
11. Turn the lock nut against the body and
      tighten with open-end wrenches. Leave
      about 1/2” of thread exposed when tight
      for future tensioning if needed.
  diagram
12. Tension in sequence, beginning with the       outside cables and moving from side to
      side toward the center.
  diagram
     
     
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