|Series 4502 Installation Instructions
Hole sizes for 1/8" dia. cable installation:
Drill and tap 5/16-24 threaded holes on the inside of each end post.
|1. Install the tensioning end first with the
Adjust-A-Body with Threaded Bolt
Tensioner by threading the short end of
the bolt into the pre-tapped hole in your
end post using a 7/16” open end wrench.
|2. Screw the lock nut all the way onto the 2”
long threaded end of the bolt.
|3. Thread the body with the cable attached
onto the threaded end of the bolt and
turn half way along the threads.
|4. Run the bare end of the cable through all
your intermediate posts and to the end
post where you will be installing the
|5. Start the Push-Lock body threads into the
pre-tapped post by hand.
|6. Thread the Push-Lock coupler onto the
post and tighten with 7/16” wrench.
|7. Pull the cable tightly along the side of the
fitting and mark the cable 1-3/16” from
the end of the fitting opposite the post.
Mark and cut the cable on your mark.
|8. Push the cable into the hole in the fitting
as far as it will go (approximately 1-1/16”).
Twist the cable in a right hand direction as
you push it into the fitting.
|9. Pull the cable hard backwards by hand to
set the gripping action of the Push-Lock fitting.
|10. Go to the other end and tension the cable by holding it to prevent the cable from turning while you turn the
Adjust-A-Body with a 7/16” open-end
wrench. Be careful to protect the cable
from damage while tensioning the
|11. Turn the lock nut against the body and
tighten with open-end wrenches. Leave
about 1/2” of thread exposed when tight
for future tensioning if needed.
|12. Tension in sequence, beginning with the
outside cables and moving from side to
side toward the center.