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Installation Instructions

Series 6500 Installation Instructions

Hole sizes for 3/16" dia. cable installation:
Drill 7/32" hole clear through intermediate posts.

Drill 29/64” hole clear through Receiver
tensioning end post.

        diagram



  assembly Components
Drill and tap 5/16-24 threaded hole on the inside of the other end post for the
Push-Lock® fitting.
  diagram
1. Install the tensioning end first with the
    Receiver.
   
2. Slip the Delrin® washer over the body of     the Receiver and insert the Receiver into     the post.    
3. Start the threaded stud attached to the
    cable into the Receiver and turn 2
    complete turns. This will thread about 1/3
    of the stud into the Receiver.
  diagram
4. Run the bare end of the cable through all
    your intermediate posts and to the end
    post where you will be installing the
    Push-Lock® fitting.
  diagram
5. Start the Push-Lock® body threads into    the pre-tapped post by hand.   diagram
6. Thread the Push-Lock® coupler onto the
    post and tighten with 7/16” wrench.
  diagram
7. Pull the cable tightly along the side of the
    fitting and mark the cable 1-3/16” from
    the end of the fitting opposite the post.
    Mark and cut the cable on your mark.
  diagram
8. Push the cable into the hole in the fitting
    as far as it will go
    (approximately 1-1/16”). Twist the cable
    in a right hand direction as you push it
    into the fitting.
  diagram

9. Go to the other end and tension the cable
    by holding the cable securely to prevent it
    from turning while you turn the Receiver
    with an Allen hex wrench. Be careful to
    protect the cable from damage while
    tensioning.








The swaging stud will be pulled into the
Receiver by the tensioning.

  diagram
10. Tension in sequence,
      beginning with the
      outside cables and
      moving from side to side
      toward the center.
  diagram
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